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E-mail: sales@cmecn.com
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Globally Recognized Drilling Mud Systems
A complete mud circulation and treatment system includes Mud Receiving & Distribution Module, Solids Control Module, Mud Mixing & Storage Module, Mud Transfer & Pumping Module, and Waste Treatment Module.
We can customize various modular units and complete systems to suit ZJ20, ZJ30, ZJ40, ZJ50, ZJ70 and ZJ90 drilling rigs (750 HP – 3000 HP), as well as XJ350, XJ550, XJ750 and XJ950 workover rigs according to different customer requirements.
As a professional designer and solution provider for drilling mud systems, CME has delivered bespoke, project-aligned solutions to numerous customers across the globe.
Solids Control Systems
The solids removal units are the core functional part of the drilling mud system, responsible for removing solid particles, gas and other impurities from the drilling fluid, realizing the purification of drilling mud, maintaining the optimal performance of the mud, and protecting downstream drilling equipment from wear and damage.
This unit adopts a 5-stage purification process, covering a full range of solid particle separation from large drill cuttings to ultra-fine particles, and some equipment can be combined to improve purification efficiency and reduce operational costs.
All components work in seamless linkage to ensure high purification efficiency, with 30% higher processing capacity than standalone equipment.5-Stage Drilling Fluid Purification System
Step-by-Step Purification • Recycling • High Efficiency
Mud from the wellhead
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Stage 1
Shale Shaker
Remove >74μm particles
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Stage 2
Degasser
Remove harmful gas
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Stage 3
Desander
Remove 40-74μm sand
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Stage 4
Desilter
Remove 15-40μm silt
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Stage 5
Decanter Centrifuge
Remove 2-15μm fine solids
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Clean Mud
Drilling Waste Treatment Systems
The drilling waste treatment system is an integrated complete set of equipment for drilling waste management, typically including high-frequency drying shale shakers, screw feeders or screw conveyors, skid-mounted cuttings dryers, decanter centrifuges with telescopic skids, and drilling cuttings tanks or mud tanks.
Leveraging our rich modular product portfolio, we build fully customized waste configuration solutions tailored to operational requirements. These solutions can effectively control the moisture content of drill cuttings in drilling mud (6%-10%), stabilize the liquid phase performance, and achieve the goal of zero-discharge dry treatment of drilling mud.
Oily Sludge Treatment Systems
Oily sludge is a stable suspended emulsion system composed of oil-in-water (O/W), water-in-oil (W/O), and suspended solids, with poor dehydration effect. The composition and physical properties of the sludge are affected by factors such as wastewater quality, treatment processes, and added chemicals.
Based on the 'oily sludge thermal desorption treatment scheme', CME designs and configures a complete set of integrated oily sludge treatment systems. It features flexible equipment selection, flexible configuration, low investment, and high output. The treatment system consists of the following types of equipment: oily sludge pretreatment equipment, oily sludge screening equipment, chemical dosing system, oil-water separation equipment, and water-sludge separation equipment.
Oily sludge Treatment Process
Step 1: Separate impurities such as stones, weeds, and tree roots from the oily sludge through sorting equipment.
Step 2: Utilize heating tanks, stirring equipment, and chemical dosing equipment. Based on the physical characteristic of different specific gravities of oil and water, fully separate water, oil, sediment, and other components through temperature control, chemical addition, and stirring.
Step 3: Achieve three-phase separation of water, oil, and sludge using oil-water/water-sludge separation equipment, realizing crude oil recovery, water reuse, and further treatment of water-sludge in the water-sludge treatment equipment.
Mud Station
A mud station refers to a centralized drilling mud treatment plant. It integrates a complete set of mud treatment equipment at a fixed site for centralized processing of drilling mud, including mud preparation, mixing, dilution, conditioning, storage, truck loading/unloading, agitation and circulation. The treated mud is then transported and supplied to various drilling sites via mud trucks or other transport equipment.
CME’s complete mud station typically consists of shale shakers, centrifuges, mud agitators, sand pumps, mud mixers, explosion-proof main control panels, and several mud tanks, unloading tanks and other equipment. In addition, zero-discharge mud treatment units can be integrated to enable the mud station to perform mud making, mud blending and drying functions.
According to actual on-site conditions, CME can design and customize complete mud stations with different configurations and specifications for customers.
System Design Concept & Core Advantages
- Integrated Efficiency: Seamless component linkage ensures high purification efficiency, with a 30% higher processing capacity than individual equipment.
- Modular Skid-Mounted & Customized Configuration: The system is integrated into a skid-mounted module and tailored to well depth, mud type, and on-site conditions, fully adapting to onshore, offshore, and HDD projects.
- API Compliance: All components meet API standards, ensuring reliable performance and safe operation.
- Cost-Effective: The integrated design reduces material consumption and maintenance costs, with centralized spare parts supply.
- Stable & Durable: Featuring a high-strength structure and wear-resistant components, it is suitable for long-term continuous operation.
One-Stop System Service & Support
We provide a full life cycle one-stop service for drilling mud systems, covering system design, customization, integration, installation, commissioning, training, after-sales maintenance, and spare parts supply:
- Customized Design: According to the customer's project needs, conduct on-site investigation and design a personalized system solution.
- Integrated Manufacturing: Strictly control the quality of each component, and conduct integrated assembly and testing in the factory to ensure the system performance is up to standard.
- On-Site Installation & Commissioning: Professional team provides on-site installation, commissioning, and operation training to ensure the system is put into use quickly.
- After-Sales Support: 24-hour global after-sales response, centralized supply of system spare parts, regular maintenance guidance, and fault emergency handling to minimize system downtime.
Looking for Drilling Mud System Application for Oil & Gas?
Take Action
- Need the best-matched, high-efficiency solids control system for your new oil and gas projects?
- Looking for premium, cost-effective solutions?
- We provide one-stop service from design, customization, installation to after-sales support. All equipment undergoes strict factory testing before leaving the factory, with 24-hour after-sales response and centralized supply of spare parts, minimizing downtime and ensuring the continuous and stable operation of your equipment.
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